Pressure washing or power washing is the use of high-pressure water spray to remove loose paint, mold, grime, dust, mud, chewing gum and dirt from surfaces and objects such as buildings, vehicles and concrete surfaces. The volume of a mechanical pressure washer is expressed in gallons or litres per minute, often designed into the pump and not variable. The pressure, expressed in pounds per square inch, pascals, or bar, is designed into the pump but can be varied by adjusting the unloader valve. Machines that produce pressures from 750 to 30,000 psi (5 to 200 MPa) or more are available.
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Pressure washers
The hot-water high-pressure washer was invented by Alfred Kärcher in 1950, but Frank Ofeldt in the United States claimed to have invented the steam pressure washer or "high-pressure Jenny" in 1927.
The basic pressure washer consists of a motor (either electric, internal combustion, pneumatic or hydraulic) that drives a high-pressure water pump, a high-pressure hose and a trigger gun-style switch. Just as a garden hose nozzle is used to increase the velocity of water, a pressure washer creates high pressure and velocity. The pump cannot draw more water from the pipe to which the washer is connected than that source can provide: the water supply must be adequate for the machine connected to it, as water starvation leads to cavitation damage of the pump elements.
Different types of nozzles are available for different applications. Some nozzles create a water jet that is in a triangular plane (fan pattern), others emit a thin jet of water that spirals around rapidly (cone pattern). Nozzles that deliver a higher flow rate lower the output pressure. Most nozzles attach directly to the trigger gun.
Some washers, with an appropriate nozzle, allow detergent to be introduced into the water stream, assisting in the cleaning process. Two types of chemical injectors are available -- a high-pressure injector that introduces the chemical after the water leaves the pump (a downstream injector) and a low-pressure injector that introduces the chemical before water enters the pump (an upstream injector). The type of injector used is related to the type of detergent used, as there are many chemicals that will damage a pump if an upstream injector is used.
Washers are dangerous tools and should be operated with due regard to safety instructions. The water pressure near the nozzle is powerful enough to strip flesh from bone. Particles in the water supply are ejected from the nozzle at great velocities. The cleaning process can propel objects dislodged from the surface being cleaned, also at great velocities. Pressure washers have a tendency to break up tarmac if aimed directly at it, due to high-pressure water entering cracks and voids in the surface.
Most consumer washers are electric- or petrol-powered. Electric washers plug into a normal outlet, are supplied with tap water, and typically deliver pressure up to about 2,000 psi (140 bar). Petrol washers can deliver twice that pressure, but due to the hazardous nature of the engine exhaust they are unsuitable for enclosed or indoor areas. Some models can generate hot water, which can be ideal for loosening and removing oil and grease.
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Uses
At extreme high pressure, water is used in many industrial cleaning applications requiring the removal of surface layers and for dust-free cutting of some metals and concrete. For exterior applications, gas or propane powered washers provide greater mobility than electric ones, as they do not require use in proximity to an electrical outlet, but for indoor applications, electric washers produce no exhaust and are much quieter than gas or propane washers.
The majority of pressure washers nowadays connect to an existing water supply, like a garden hose, but some models store water in an attached tank. Usually there is an on/off button that controls the water stream and many models allow the user to adjust the water pressure.
High-pressure water, in combination with special chemicals, aids in the removal of graffiti, especially when the water is hot, as a quick rinser of the softened graffiti. Sometimes a pressurized mixture of air and sand, or water and sand, is used to blast off the surface of the vandalized area, etching the surface and making it extremely difficult to use high-pressure cleaning as a follow-up process. Sandblasting as graffiti removal often over cleans a surface and is capable of leaving a permanent scar on the surface.
Airports are required to keep certain levels of friction on the landing strips in order to prevent planes from skidding off. Runway design, weather and amount of rubber on the runway all play a role in the level of friction of a landing strip. If too much rubber is present, especially in rainy weather, the friction of the landing strip will be lower requiring more distance for the plane to come to a stop after touching down. Hydrocleaning can be used to remove rubber particles which are peeled off airplane tires as they touch down, and thus restore required friction levels. The level of use (number of landings) determines how often a runway needs to be cleaned. This process of removal is sometimes known as Airfield rubber removal.
Hydro-jet cleaning is a more powerful form of power washing, employed to remove buildup and debris in tanks and lines.
Pressures
In order to standardize cleaning operations and surface preparation specifications, the Steel Structures Painting Council (SSPC) has adopted the following four definitions for cleaning operations using water jetting technology:
- Low-pressure water cleaning (LP WC) uses water pressure less than 5,000 psi (34 MPa);
- High-pressure water cleaning (HP WC) uses water pressure between 5,000 and 10,000 psi (34 to 70 MPa);
- High-pressure water jetting (HP WJ) uses water pressure between 10,000 and 25,000 psi (70 and 170 MPa);
- Ultrahigh-pressure water jetting uses pressures above 25,000 psi (170 MPa).
Precautions
Washers can damage surfaces: water can be forced deep into bare wood and masonry, leading to an extended drying period. Such surfaces can appear dry after a short period, but still contain significant amounts of moisture that can hinder painting or sealing efforts.
Any time a rigid surface, such as asphalt, concrete or metal, needs to have a coating applied, the surface must first be prepared. Hydrocleaning has been used to prepare for the application of such coatings. Coatings are used to protect concrete from rain and salt, and to create a smoother surface for human use. Concrete can also be covered with carpet or tiles using a heavy duty glue or mastic. Asphalt and concrete can be painted to communicate acceptable travel patterns, potential hazards, or for aesthetics. Hydrocleaning can be used to remove such materials.
High-pressure water has been used to remove:
- Membranes:
- Elastomeric
- Rubber
- Urethane
- Hot applied
- Paint from:
- Highways
- Runways
- Parking structures
- Metal surfaces
Care should be taken when pressure washing off any contaminants that may pollute ground water or waterways.
Types
Washers are classified into following groups based on the type of fuel/energy they consume.
- Electric
- Diesel
- Petrol
- Gas
- Ultra high pressure
- Hydraulic high pressure
- High-pressure steam cleaner
Specialty washers
An insulator pressure washer is a mechanical high-pressure washer designed to remove contamination/pollution from overhead power line insulators with the power on (energized) using low conductivity water. Cleaning is necessary to prevent flashovers (high-voltage shorts to earth across the insulators), which can damage power line equipment.
The basic design consists of the following components:
- Power Source (a diesel engine or a power take-off from a truck chassis)
- centrifugal water pump
- stainless steel water storage tank
- high-pressure water hose
- high-pressure dead-man type water wash gun
- Electrical grounds for the wash gun and washing system
Insulator washers typically have a pump pressure of about 1000 psi and a nozzle pressure between 500 and 750 psi. They have a very high flow rate (about 60 gallons per minute), necessary to provide consistent and fast cleaning.
Insulator washers have several basic design layouts as follows:
- Trailer mount for use in electricity substations
- Chassis mount for mounting on a truck bed
- Aerial platform mount for mounting on trucks that have aerial platforms
- Helicopter mounted units
The washer must be able to access the towers to be washed. If the towers are off road in rough terrain, a 4x4, 6x4 or 6x6 truck chassis may be required.
The systems must have a robust design as they are used outdoors, often in adverse climates.
Source of the article : Wikipedia
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